Our Services
New & second-hand boilers
Boiler Academy SA is a supplier for both new and second hand boilers.
Statutory boiler inspections
By law all boilers are subjected to annual boiler inspections. We offer 12 & 36-Month statutory inspections with a SANAS approved Inspection Authority.
Repairs & Maintenance of boilers & re-tubes
Boiler systems have several devices that allow it to function efficiently and safely. To maintain safe and efficient boiler operation, we offer service contracts and plant surveys with our customers to ensure that your boiler and steam reticulation system operates efficiently. Boiler Academy SA has the skilled personnel to carry out your steam & condensate, gas & hot water reticulation system, maintenance & surveys. We offer a planned or emergency breakdown call-out service and our skilled personnel are available 24/7, 365 days a year.
Boiler electrical control panels & installations
We test the installation and system functionality before onsite installation and we work to electrical safe design standards.
Servicing & chemically cleaning of boilers
The reason for chemically cleaning a steam generating boiler is to remove any contaminants that may inhibit heat transfer from the water/fire tubes to the water in them, which could result in premature tube failure within the boiler.
Boiler house with ancillary equipment installations
We can provide all the ancillary equipment required for any boiler.
Installation of PRV stations (Pressure reducing valve), main steam & condensate lines
The installation of PRV stations involves the precise positioning and connection of pressure-reducing valves within main steam and condensate lines to regulate and control steam pressure effectively.
Installation of Industrial Boiler Gas Trains to (SANS Industrial Thermo Processing Equipment Standard) with COC’s
The installation of Industrial Boiler Gas Trains adheres to the SANS Industrial Thermo Processing Equipment Standard and is accompanied by the requisite Certificates of Compliance (COCs).
Supply of Boiler spares & equipment
The supply of boiler spares and equipment involves providing essential components and machinery necessary for the operation, maintenance, and repair of industrial boilers.
Suppliers of valves
We as a valve supplier company provide a wide range of valves, which are essential components for controlling the flow of liquids, gases, or other substances in various industrial and mechanical systems.
Lagging & cladding of boilers & steam lines
Lagging involves insulating boilers and steam lines with a protective covering, such as thermal insulation, to reduce heat loss and maintain efficient energy transfer, while cladding refers to the outer layer or covering used for additional protection and structural support, typically made of materials like metal or sheeting.
Repairs to autoclaves & door seals
Our service specializes in providing expert repairs for autoclaves and door seals, ensuring their optimal functionality and safety.
Ancillary Equipment
Boiler Feedwater tanks & stands
Boiler Feedwater tanks & stands provide essential storage and support systems for maintaining a reliable and efficient supply of water to boilers in industrial processes.
Chimney stacks
Chimney stacks serve as vital ancillary equipment in many industrial processes, effectively venting harmful emissions and ensuring environmental compliance.
Blow down tanks
Blown down tanks function as essential ancillary equipment in steam systems, effectively purging impurities and maintaining system efficiency.
Feedwater treatment plants
Feedwater treatment plants play a crucial role as ancillary equipment in ensuring the purity and quality of water supplied to industrial boilers, safeguarding their performance and longevity.
Dosing units
Dosing units are essential ancillary equipment used to precisely add chemicals or additives in industrial processes, ensuring optimal efficiency and product quality.
Boiler Spares
Valves
Blow down valves, Flanged Crown valves, Globe valves, Non-return valves, Ball valves, Strainers.
Pumps
Boiler feed pumps, booster pumps, circulating pumps.
Motors
Modulating motors provide precisely controlled motion.
Gaskets
Mudhole, Manhole, Millboard & PTFE Flange Gaskets.
Valves
Pressure Reducing valves, Separators, Pressure Gauges, Steam traps, Solenoid Valves.
Boiler tubes
Boiler Tubes are metal tubes located inside of boilers that heat water in order to produce steam.
Refractory
Material that is resistant to decomposition by heat and pressure.
Lagging & cladding materials
Lagging is the finishing material (steel or aluminum) used to cover many types of insulation, especially on large flat surfaces such as boiler walls.
Why Boiler Academy SA?
Boiler Academy SA strive to give customers the best attention, good quality of work, service, price and value for money at all times.
Boiler Academy SA is proudly South African.
Boilers
Calorifiers
Industrial autoclaves
Steam Generators
Electrical hot water heaters
Parts and spares
FAQ
How often should I have my boiler inspected?
Boiler inspections are crucial for any industry that uses industrial boilers as part of its regular operation and safety.
Breakdowns can cost thousands of Rands in equipment repairs, as well as for additional property damage and business losses.
A Boiler inspection is a process of examining the integrity of the vessel and conducting various tests to check the performance and safety of the vessel.
It consists of the following examinations:
• Visual, Radiographic, Fiberscope, Magnetic particle, Liquid penetrant and Pit gauge measurement examinations.
By law all boilers are subjected to a 12-month visual and 36-month statutory boiler inspection.
We offer all these inspections with a SANAS approved Inspection Authority.
Why is Boiler maintenance important?
Boiler maintenance is crucial for several reasons:
Safety: Regular maintenance helps ensure the safe operation of boilers. Faulty or neglected boilers can develop leaks, cracks, or other issues that may lead to dangerous situations, including explosions or carbon monoxide leaks. Routine inspections can identify and address potential safety hazards.
Efficiency: Well-maintained boilers operate more efficiently, which translates to cost savings. When boilers are clean and properly calibrated, they consume less fuel, reducing energy costs and environmental impact.
Reliability: Preventive maintenance helps extend the lifespan of a boiler and reduces the likelihood of unexpected breakdowns. This can prevent costly downtime in industrial processes, heating systems, or hot water supply for residential and commercial buildings.
Compliance: Many jurisdictions have regulations and standards in place that require regular boiler inspections and maintenance to ensure compliance with safety and environmental requirements. Failure to adhere to these regulations can result in fines or legal consequences.
Performance: Proper maintenance ensures that a boiler performs at its optimal capacity. This is important for industries where precise temperature and pressure control are critical, such as manufacturing or power generation.
Energy Conservation: Well-maintained boilers waste less energy, reducing greenhouse gas emissions and environmental impact. This aligns with sustainability goals and may qualify for energy efficiency incentives or certifications.
Cost Savings: Although maintenance requires an investment, it is usually much cheaper than dealing with emergency repairs or boiler replacements. Regular inspections and servicing can catch problems early, preventing them from escalating into more expensive issues.
In summary, boiler maintenance is essential for safety, efficiency, reliability, compliance with regulations, and overall cost savings. It ensures that boilers operate smoothly, efficiently, and safely, benefiting both industrial processes and residential and commercial heating systems.
What are Calorifiers used for?
Calorifiers are devices used in various heating systems to heat and store water, typically for domestic or industrial purposes. They play a crucial role in ensuring a reliable supply of hot water by using a heat source, such as electricity, gas, or steam, to raise the temperature of the water within their insulated tanks or chambers. Calorifiers are commonly found in buildings, hotels, hospitals, and industrial facilities, where a consistent and readily available hot water supply is essential for comfort, sanitation, or industrial processes. These devices are essential components in heating and hot water distribution systems, contributing to our daily comfort and convenience.
How to choose a boiler pump?
When selecting a boiler pump, several key factors should be considered to ensure optimal performance and efficiency for your heating system. First, determine the size of your boiler and its heating capacity, as this will dictate the pump’s flow rate and head requirements. Next, consider the type of fuel your boiler uses, as different fuels may require specific pump features. Assess the system’s layout and piping to identify any potential obstacles or restrictions that could affect pump placement and operation. Additionally, prioritize energy efficiency by selecting a pump with a high-efficiency motor and variable speed capabilities to match the system’s varying demands. Lastly, consult with a professional HVAC technician or engineer to ensure the pump’s specifications align with your specific heating system needs, taking into account factors such as temperature requirements, pressure levels, and circulation requirements. By considering these factors, you can make an informed choice when selecting a boiler pump that meets both your heating needs and energy efficiency goals.
We at Boiler Academy SA strive to give our customers the best attention, good quality of work, service, price and value for money at all times